What Can Manufacturers do to Help Solve the Energy Crisis?

Among the many potential threats affecting manufacturers, disruptions caused by climate change brought about by carbon-based energy sources are already impacting sectors like food and beverage manufacturing. With global temperatures projected to rise as much as 4.7 to 8.6 °F this century*, all manufacturing sectors need to plan ways to mitigate risk — ranging from hardening infrastructure and securing global supply chains to seeking ways to conserve fossil-fuel derived energy until it’s possible to switch over completely to green energy solutions based on renewable resources.

*2014 Intergovernmental Panel on Climate Change (IPCC) Fifth Assessment Report. Global energy crisis

Business is all about managing risk.

For manufacturers, a major risk looming on the horizon is the potentially devastating effect that fossil-fuel based energy (which has spurred industrial growth in developed countries for well over 100 years) is having on the world’s climate.

“But wait!” you say. Not all past predictions have come true.

We agree; that’s a valid point. History has shown many dire predictions have not come true:


  • In the 1970s, it was widely predicted that population growth would outstrip food production, leading to worldwide famines. While many today suffer from food shortages, the Agricultural Revolution has helped feed a hungry world that now totals over 7 billion (more than double the number of people alive in the 1970s).
  • King Hubbert predicted in his widely accepted “Peak Oil” theory that domestic oil and gas production would peak in 1970 and then fall into terminal decline. Thanks to the development of fracking techniques, domestic oil and gas production has returned to levels last seen in 1965.
world energy consumption prediction
World energy consumption & predictions, 2005–2035. Source: International Energy Outlook 2011.

These two developments alone have helped the world economy grow, particularly in underdeveloped regions.  The emergence of China as an economic powerhouse is something that wasn’t widely anticipated before it happened. Now, other regions are poised for takeoff. Despite the 2008 financial crisis, Africa — the poorest inhabited continent — is predicted to grow at a 6% annual rate, bringing Africans to middle-income status by the year 2025.

But with this success comes new problems. We are seeing more extreme weather events, with fresh evidence that climate change is the underlying cause.

As manufacturers, we should welcome the addition of billions of new middle-class consumers across Africa, the Indian Subcontinent, South East Asia, and Latin America, but as these consumers acquire the trappings of the Western World — from gasoline and diesel powered cars to air conditioners — what risks will we incur?

Will billions of people living on the coasts be forced to abandon major cities as sea levels rise? Will Europe freeze as changing water temperatures disrupt the flow of warm Gulf Stream waters that keep its climate much warmer than its northern latitude would predict? Will expanding desert areas make arable land so scarce that food and water shortages lead to mass migration and armed conflict?

There are also risks that arise from compounding processes. Once the permafrost melts, will the release of billions of pounds of trapped carbon dioxide accelerate climate change to unimaginable levels, e.g. beyond the capacity for human life?  Will we suffer from total environmental collapse as animal and plant populations suffer massive die-offs due to the spread of tropical diseases and temperature increases that exceed their ability to adapt or migrate?


What Does the Future Look Like for Manufacturers in 2050 If We Don’t Take Action Today, Such As Adopting Green Energy Solutions Based on Renewable Sources?

This all sounds pretty dire.

Hopefully, these predictions won’t come true — but managing risk means identifying potential issues and finding ways to mitigate problems.

First, let’s be specific about what the risks are for manufacturing companies between now and the year 2050:


1. Risk Lies in the Global Supply Chain Says McKinsey


2. Rising Impact of Longer Droughts, Increased Water Scarcity, Food Insecurity, and Wildfire Risk

north america ice melt
If all the glaciers and snow and ice in the world melted, the sea level would rise 216 feet and, as this National Geographic map of the world shows, things would look a little different.

3. Increasing Damage from Extreme Weather Events (Tornadoes, Hurricanes, Storms, Precipitation, Cold and Heat Waves, Smog) Will Disrupt Manufacturing Facilities


4. Abandonment of Coastal Areas Due to Sea Level Rise and Increased Flooding Risk

  • In what may be the most disruptive and economically expensive consequence of climate change overall, most of the world’s port city population centers may have to retreat inland as sea levels rise this century.
  • Nearly all coastal areas, ranging from New York to Miami, China’s Shanghai region, Bangladesh, London, and The Netherlands will be affected.
  • Portions of low-lying countries, such as Bangladesh and The Maldives may have to be abandoned.
  • Already, global manufacturers, such as Nike, report that significant flooding in Southeast Asia is affecting their manufacturing operations.


5. Collapse of Plant, Animal and Human Eco-Systems

  • As humans, we are at the top of the food chain. But what happens when the food chain underneath us collapses?
  • Researcher Bret Scheffers, with the University of Florida, reports in the journal Science that nearly 50% of land animals and 23% of birds have suffered from climate change with effects ranging from reptiles living at higher temperatures producing only female offspring to many animals becoming smaller in size to cope with climate change.
  • The world’s coral reefs are becoming irreparably damaged due to the increased water temperatures, which causes corals to turn white in a process known as ‘bleaching.’ Additionally, as the oceans absorb excess carbon dioxide produced by industrialization, the world’s ocean water is becoming more acidic. This inhibits the ability of crustaceans and coral reefs to retain the calcium carbonate needed for growth.
  • There are limits to how hot the climate can reach before it becomes uninhabitable for humans, based on our ability to sweat enough to cool down. For example, humans have trouble surviving temperatures over 115F at 50% percent humidity. Areas, such as parts of the Middle East, are already at risk for approaching this threshold; higher temperatures would mean abandoning these areas as temperatures rise.


6. Wide-Spread Economic Disruption in World Markets for Manufactured Goods

  • Wars have been declared over lesser conflicts than those which may arise from climate change.
  • Manufacturers must plan for many eventualities, but the risk from armed conflict and mass migration due to climate change is increasingly plausible.


What Renewable Resources and Green Energy Alternatives Can Manufacturers Adopt in Order to Increase Conservation of Energy Derived from Fossil Fuels?

Countries like Germany, Sweden, and China are setting aggressive targets for their manufacturing industries to switch to renewable resources and green energy alternatives.

Electric cars running on green energy produced from renewable resources like solar and wind power may be part of the solution to reduce our dependence on climate-change inducing fossil fuels.

But many experts are skeptical if manufacturers and consumers can make the transition from today’s relatively minuscule eclectic vehicle adoption rates to mainstream sales success. But widespread shifts in the technology of consumer goods have happened before. This video from Bloomberg outlines how the shift could occur slowly — then suddenly — in a market shift known as an S-curve.


Bloomberg explains how an S-curve adoption of electric cars could cause another major oil crash.


As we’ve written about before, adoption of power from renewable resources, like wind energy, is picking up at a rapid rate, particularly here in Texas.

The classic problem has been what to do when the sun doesn’t shine, and the wind doesn’t blow. Here, we may be seeing a solution on the horizon in the form of battery farms that compliment wind and solar farms. Elon Musk’s new Tesla Battery Farm, located outside Los Angeles in Ontario California, has a storage capacity of 20 megawatts that can smooth out the spikes in demand for 15,000 homes.

If successful (and scalable), this approach could finally make green energy from renewable resources work.

Just in time, too, as the other major source of non-carbon-based energy, nuclear power, is in utter disarray at the moment. Massive cleanup costs associated with the as yet unmitigated Fukushima nuclear disaster in Japan has brought manufacturing giant Toshiba (corporate parent of nuclear plant manufacturer Westinghouse) to its financial knees. Its pending bankruptcy has exacerbated problems for nuclear power plants around the world, particularly in the case of the UK’s civilian nuclear program, which faces its own regulatory hurdles due to complications from Brexit (which, in turn, may force them to exit the Euratom regulatory oversight agency). Also at risk is the experimental Joint European Torus (JET) nuclear fusion reactor program (located in Oxfordshire, UK), which will likewise need to be disentangled in the UK-EU divorce.

On the topic of conservation of energy, one bright spot has emerged this month as researchers have announced a new technique to produce fresh potable water from seawater, using engineered graphene-oxide membrane sheets. If successful on an industrial scale, this one breakthrough could help solve drinking water shortages for a warming planet — without significantly increasing the amount of energy required to make fresh water (unlike traditional reverse osmosis filters, which are notoriously energy inefficient).


If Targets Set for Conservation of Energy Based on Fossil Fuels Can’t Be Met, Then More Extreme Measures May Be Necessary, Such As Geo-Engineering the Planet’s Climate

What if our best efforts to conserve energy and switch to renewable resources aren’t enough? How do we repair a broken planet?

The answer lies in the evolving science of “Geoengineering” — a controversial approach that seeks to reverse or repair damage to our planet’s environment.

Let’s take sea-level rise as an example. What would it take for “Geoengineers” to refreeze the depleted ice over the Arctic? Physicist Steven Desch, from Arizona State University, has come up with a plan to build 10 million wind-powered pumps to spray salt water on top of existing ice, to thicken it and reduce the loss of sea ice.

Ready for the cost estimate? According to figures published in Earth’s Future, the journal of the American Geophysical Union, Desch and his team estimate the project would cost $500 billion dollars.

Yet, if we can’t conserve energy and protect the planet, it may be necessary one day soon to pursue extreme GeoEngineering measures.

Ready to look for another planet to live on?  Funny you should mention that. That’s the long-term vision of Elon Musk and his other venture, SpaceX. Musk and other space tech giant’s like Amazon founder Jeff Bezos and Microsoft’s Paul Allen are starting a new space race, dubbed NewSpace, that is setting sites on developing mining and manufacturing on the moon (as well as asteroids further afield).


Formaspace Keeps an Eye on the Future

Here at Formaspace, we’re rooting for a long, healthy future and beyond for Planet Earth.

We’re doing our part to save energy by using renewable resources, locally sourced materials, and recycling industrial waste in all our manufacturing processes.

CapitalOne - SF
Eco-friendly office furniture by Formaspace

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