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3-D Visualization Plays an Important Role in Industrial Workbenches

In our last article we talked about the many important reasons Formaspace clients choose to request custom-made furniture, such as industrial workbenches, laboratory tables with integrated sinks, casework cabinetry and more. Today we will dig a little bit deeper — into the nuts and bolts if you will — of the custom furniture development process.

Broadly speaking, this process begins when you contact Formaspace to discuss your ideas and unique requirements with one of our technical furniture experts. After deciding on your order specifications, depending upon the scope of the project, Formaspace will provide you with a 3-D representation (rendering) of your custom furniture. Upon approval, we begin our precision manufacturing process which in turn leads to the ultimate delivery of the final product to your site. This is especially useful for prototyping and highly customized technical designs.

 

Benchmarx ESD Workstation

View in Gallery

 

 

Formaspace uses Parametric 3-D CAD Software Technology

A key part of our production workflow is using the Revit work environment from Autodesk. “What is Revit?” you may ask. To answer that question let’s start with a short primer on tools used in

Formaspace Design Drawings

Formaspace Design Drawings

the architecture engineering construction (AEC) industries. You are most likely quite familiar with professional computer-aided design (CAD) software tools, the most widely known of which is AutoCAD from Autodesk.

Bentley Systems is another significant CAD developer in the professional AEC market space, along with Catia, Solid Works and other vendor’s solutions. Due to the custom nature of our work, every order is required to have an AutoCAD drawing before being released to our production floor. When creating custom furniture solutions for clients, we also work from hand-drawn sketches or even photographs marked up with key design details and measurements before providing Formaspace-generated drawings. The next step for our more specialized projects is to take these inputs and create a 3-D representation of the actual technical furniture, whether it’s an industrial workbench with a custom set of shelving or a laboratory work area with an integrated ventilation hood.

 

Formaspace Customers Can Visualize their Custom-made Furniture Before it’s Built

How do we do it? Formaspace uses Autodesk’s Revit product for 3-D visualization of new custom technical furniture. Because Revit is a three-dimensional database, it provides several advantages over traditional 2-D mechanical drawings. The first advantage is that it’s easier for the customer to view and understand the visual proportions and other characteristics of the proposed custom furniture far in advance of committing to cut the first piece of raw material.

In sum, working from a 3-D visual image saves both time and expense — and leads to higher customer satisfaction. The second advantage is because Revit has the characteristics of a 3-D solid modeler, it can help improve quality by uncovering potential issues in the layout or in the manufacturing process. For example, Revit components (called Families) have awareness of the space they occupy, so it’s possible to check for clearances of door openings, access panels and drawer positions in the early stages of the development process. Formaspace’s experienced manufacturing technicians can also using Revit’s modeling tools to identify and improve things like material thickness specifications and size tolerances — for higher quality, fit and finish.

Changes to specifications happen all the time. Perhaps the architect needs to reconfigure the space where the custom-made furniture was intended to go and now all the built-in furniture dimensions need to be modified. Because Revit’s underlying database is parametric in nature, all the Revit family components, be they shelves or doors or welded frames, can be updated with new parameters, such as height, width or thickness.

By simply updating basic measurement parameters, the entire 3-D representation of the furniture can be updated automatically. This parametric capability of an advanced software tool like Revit provides Formaspace and its customers with an important advantage. Changes in the specification can be made quickly and efficiently without introducing potential errors that would come from throwing a design out and starting over from scratch.

 

Formaspace Custom Industrial Workbenches Made with American-Made Values

At Formaspace, we are constantly evaluating and upgrading our manufacturing processes to deliver the highest quality technical furniture to our customers while at the same time employing sustainable business practices, such as recycling and reuse of raw materials in an effort to protect our environment. As you may recall from previous articles, sometimes quality and sustainability can be achieved through what we might term “old-fashioned” common-sense values.

For example, at our technical furniture factory located in Austin, Texas, we use locally sourced steel to create our high-quality, American-made technical furniture. Buying raw materials locally seems like an old-fashioned common-sense idea, but now it’s widely considered an important consideration in sustainable business practices community. But not all of our manufacturing techniques are from the “good old days.” When it comes to visualizing and manufacturing your custom technical furniture, we use the latest technology.

 

formaspace made in america

 

Working in 3-D CAD Offers the Best Warranty in the Business

This advanced manufacturing workflow also improves the speed at which Formaspace can turn around development of custom furniture and its use one of the reasons we have the confidence to offer the best guarantee in the business on all of our technical furniture — whether it’s from our standard set of offerings or custom-made just for you.

The bottom line is this.

Before cutting even one piece of tubular metal on a highly-specified custom prototype or major project, we can provide our customers with a 3-D representation of their custom furniture order for their review and sign off. In a future article we’ll look at how Revit is used to streamline the actual manufacturing process once the customer has signed off on the 3-D representation. We will also look at how more and more enterprise-level customers are finding applications for 3-D parametric technology, including how Revit furniture files can fit into an overall building information modeling (BIM) system. Interested in learning more about commissioning Formaspace to build your custom furniture project? Contact one of our technical furniture experts today.  

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Formaspace Attended AIAA 2013 Conference to Showcase Custom Industrial Workbench

In the past couple of weeks, we’ve talked about laboratory design experts at the AACC conference in Houston, sustainable business practices of green certified LEED buildings, food safety testing at the newly expanded Department of Defense FADL facility in San Antonio, Texas and why it’s revolutionary to buy American-made products, like Formaspace’s line of industrial workbench technical furniture.

 

AIAA Aviation

 

2013 AIAA Aviation Technology, Integration and Operations Conference

This week we’re getting ready to travel to one of our favorite conferences of the year, the AIAA Aviation Technology, Integration and Operations Conference, which kicks off this coming Monday, August 12th in Los Angeles. Why aerospace? Well, as it turns out when it comes to high technology we’re huge fanboys (and fangirls too.) And this goes double for military and commercial aircraft, space and satellite technology and advanced communication systems. Don’t believe us? Well, this will give you some idea of our interest level: you may not know it, but Jeff Turk, Formaspace’s president, is an avid licensed helicopter pilot. If you haven’t seen Jeff land a helicopter on some of Formaspace’s heavy-duty industrial workbenches, you need to check out this video.

Of course, we are also interested in any field that contains so many Formaspace customers. Our benches are tailor-made for this industry (in more ways than one) due to their incredible durability and modularity. As jet designs have evolved, so have our workbenches to meet their design and maintenance needs. This year’s conference promises to be even bigger as the sponsoring organization, the American Institute of Aeronautics and Astronautics (AIAA) premieres an even larger umbrella conference they are calling AIAA AVIATION 2013.

 

Undermount Pull Out Shelves on Formaspace Benchmarx

Undermount Pull Out Shelves on Formaspace Benchmarx

 

New Jet Designs Move Beyond 1950’s and 1960’s Technology

It’s an exciting time in commercial aviation. Not since the 1950’s and 1960’s have we seen so many clean sheet designs coming into the market. In the business jet category, Savannah-based Gulfstream Aerospace introduced their revolutionary long range (7,000 nm) Mach .9 Gulfstream G650 with its spacious interior — thanks to a unique oval fuselage cross-section. Gulfstream is a Formaspace technical furniture customer, purchasing workbenches since 2006. But the wide-body commercial jet category has captured the most media attention.

Boeing, also a Formaspace customer, launched its 787 Dreamliner into service in late 2011. This revolutionary airframe features advanced composite material wings, empennage and fuselage – the latter constructed by a patent-pending process of wrapping carbon fibers around a mandrel to form full-sized barrel sections, which are connected together to form the fuselage. Airbus’ response to the 787 is the A350 XWB. This aircraft is still under development; its first test flight was in June and shortly afterwords it made its first public display during a flyover at the Paris Air Show. The A350’s delayed entry to the marketplace — once seen as a disadvantage — appears to offer Airbus an opportunity to take advantage of lessons learned from Boeing’s 787 rollout. The two airframes, while both employing carbon fibre-reinforced polymer, employ markedly different design philosophies. Unlike Boeing’s carbon-fibre barrels, the Airbus model uses composite panels fitted to traditional aluminum rib structure. It also uses a more conventional bleed-air system rather than the all electric power architecture of Boeing’s 787.

Boeing, also a Formaspace customer, launched its 787 Dreamliner into service in late 2011. This revolutionary airframe features advanced composite material wings, empennage and fuselage – the latter constructed by a patent-pending process of wrapping carbon fibers around a mandrel to form full-sized barrel sections, which are connected together to form the fuselage. Airbus’ response to the 787 is the A350 XWB. This aircraft is still under development; its first test flight was in June and shortly afterwords it made its first public display during a flyover at the Paris Air Show.

The A350’s delayed entry to the marketplace — once seen as a disadvantage — appears to offer Airbus an opportunity to take advantage of lessons learned from Boeing’s 787 rollout. The two airframes, while both employing carbon fibre-reinforced polymer, employ markedly different design philosophies. Unlike Boeing’s carbon-fibre barrels, the Airbus model uses composite panels fitted to traditional aluminum rib structure. It also uses a more conventional bleed-air system rather than the all electric power architecture of Boeing’s 787.

 

Have a great ATIO / AVIATION 2103 Conference!

ATIO / AVIATION 2013 starts this Monday, August 12th at the Hyatt Regency Century Plaza in Los Angeles and it looks to be an exciting event. Contact us if you’d like to meet up at the conference or if you have any questions about our industrial workbenches, built tough enough for aerospace applications.

 

9ft heavy duty workstation with casters

9 ft Heavy Duty Mobile Basix™ Workbench

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Are We Experiencing an American Revolution in Manufacturing?

As we celebrate the 237th anniversary of the American Declaration of Independence, we are getting reports that American manufacturing is sustaining a marked rebound after years of lackluster performance. This is welcome news after the setbacks of the global financial crisis and subsequent deep recession because we believe a strong manufacturing base in this country is critical to maintaining the spirit of American independence!

 

manufacturing

 

For May 2013, the Commerce Department reported U.S. factory orders rose 2.1%, outpacing the revised 1.3% April increase. Bookings for durable goods — which contribute over half of total factory demand — rose by a strong 3.7%. Reuters reports strong vehicle sales by all three major American manufacturers: GM’s June sales increased 6.5% year over year (marking the highest June sales since 2008), Chrysler’s sales increased 8%, while Ford’s sales shot up an impressive 13.4%. Taken together, these recent positive economic reports indicate we are getting back on track. But there may be important structural changes in the American economy on the horizon. Whether you call it ‘re-shoring’ or ‘in-shoring’, there is a definite trend toward the return of manufacturing jobs from overseas back to American shores. In fact, we believe we’re in the midst of a dramatic resurgence in domestic production – a new ‘American-made’ revolution in manufacturing.

 

PricewaterhouseCoopers Predicts a Resurgence in US Manufacturing 

We are not alone in our thinking: in late 2012 PricewaterhouseCoopers (PWC), the largest of the ‘big four’ accounting firms, issued a whitepaper titled: A homecoming for US manufacturing? Why a resurgence in US manufacturing may be the next big bet. PWC cites three advantages for manufacturing in the U.S, including lower energy costs due to domestic natural gas production, reduced transportation costs by eliminating costs associated with overseas transport and reduced logistical disruptions to the supply chain by purchasing from domestic suppliers. Two key points jump out. The first is that in 2011 alone, American industrial products companies experienced $2.2 billion in financial impact due to supply-chain disruptions (a great incentive to reduce risk by shortening the supply chain). And PWC’s second point is that even before considering recent reductions in U.S. energy prices, steel made in the U.S. can be 2% cheaper to produce than the equivalent steel made in China. Recent reductions in domestic energy costs will only widen this savings gap in the coming years.

 

American-Made Furniture Helps Power the American Dream

As a proud, American-owned company — whose line of technical furniture is 100% American-made in our modern factory in Austin, Texas — Formaspace welcomes these developments. We believe in the power of the American worker and American manufacturing. In fact, we’ve built our business around the advantages manufacturing in America.  We use local American suppliers, so our supply chain is short. We’re not at the mercy of long shipping delays or delivery disruptions.

 

We know our suppliers personally and have come to trust the higher-quality raw materials they supply us to build our technical furniture products — whether it’s industrial workbenches, assembly line packing tables, steel or wood casework cabinets, computer technician repair stations, clean-room or an entire research laboratory room kitted out with high-quality wet lab tables, lab sinks and ventilation hoods. Formaspace is proud to contribute toward the revitalization of the American industrial economy. We are an example of a modern American manufacturer that fabricates higher quality products at lower prices with quicker turnaround times. And, since we build technical furniture which is often used by other manufacturing enterprises, what we build in turn helps the renaissance in American manufacturing.

 

Integrated Workstations

Formaspace Integrated Workstations


Formaspace Business Furniture is Used Across Different Applications

1.      Industrial production

Industrial production includes automotive, aerospace, machinery, durable consumer goods and much more! Formaspace builds custom steel furniture, assembly line workstations, packing tables, service benches, industrial cabinets, industrial computer workstations, blueprint tables, tool storage boxes and more.

 

2.       Laboratories

Laboratories include biomedical, genetic, food supply and nutrition research. Formaspace fabricates laboratory workbenches, wet labs, ventilation hoods, lab cabinets, laboratory sinks, laboratory chairs, technician workbenches as well as steel and wood casework furniture.

 

3.       Healthcare

Healthcare includes hospitals, production of pharmaceutical medicines, agribusiness and veterinary care. Formaspace manufactures industrial cabinets, sterile surface stainless steel workbenches, custom workbench shelves and drawers, wire racks, modular technical furniture and more.

 

4.       Engineering Design Centers

Engineering design centers include electronics research and development, CAD/CAM engineers and designers, operations and supply chain managers and architectural firms. Formaspace manufactures industrial furniture, stainless steel and maple wood top workbenches, professional drafting tables, custom drawing storage systems, wood and steel casework, modular technical furniture, computer lab furniture and more.

 

5.      Educational and Vocational Training

Educational and Vocational Traning include universities and colleges, secondary education facilities, computer labs, STEM education and more. Formaspace fabricates computer lab furniture, custom computer workbenches, laboratory chairs, secure storage cabinets, document storage systems, professional drafting tables, secure tool cabinets and more.

 

6.       Military and Defense Industries

Military and Defense industries include weapons research, transport, logistics, and cyber warfare. Formaspace supplies laboratory furniture, customer computer lab equipment, workbenches, secure storage systems, modular furniture as well as steel or wood casework cabinetry, laboratory benches and more.

US Army Phase Table 2Kx2K with logo

US Army Phase Table

 

What will the Future Bring? The Aspen Institute is Optimistic

Economists and analysts from The Aspen Institute, in conjunction with the Manufacturers Alliance for Productivity and Innovation (MAPI), predict a strong upswing in American manufacturing in a new whitepaper authored by Thomas J. Duesterberg, titled The Manufacturing Resurgence: What it Could Mean for the U.S. Economy, A Forecast for 2025. If recommended investments and changes to regulations are implemented (including a 12.1% increase in equipment and software spending), “direct employment in manufacturing rises to a level of over 16.3 million jobs, compared to 12.3 million in 2012” and manufacturing would grow to 15.8% percent of the GDP by 2015 –a 3.2% increase over its 11.6% share of the US economic value add in 2012.

 

The report further predicts that a strong export market driven by energy-intensive industries, including chemicals, plastics, fabricated metals, and steel as well as capital goods, such as computers, engines, turbines, and power equipment, aerospace equipment, and industrial products. When you combine all this potential economic activity together, the future of American manufacturing looks pretty good. At Formaspace we are proud to be part of this resurgent American manufacturing revolution! Have a great 4th of July everyone and stay safe!

 

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